Subpart XX Information Sheet
Overview
Subpart XX of the Greenhouse Gas Reporting Program (GHGRP) (40 CFR 98.500 – 98.508) applies to any facility that produces calcium carbide (CaC2) and meets the Subpart XX source category definition. Some subparts have thresholds that determine applicability for reporting, and some do not. To decide whether your facility must report under this subpart, please refer to 40 CFR 98.501 and the GHGRP Applicability Tool.
This Information Sheet is intended to help facilities reporting under Subpart XX understand how the source category is defined, what greenhouse gases (GHGs) must be reported, how GHG emissions must be calculated and shared with EPA, and where to find more information.
On this page:
- How is This Source Category Defined?
- What GHGs Must Be Reported?
- How Must GHG Emissions Be Calculated?
- What Information Must Be Reported?
- What Records Must Be Maintained?
- When and How Must Reported Be Submitted?
- When Can a Facility Stop Reporting?
- For More Information
How is This Source Category Defined?
The Subpart XX source category applies to facilities that produce calcium carbide (CaC2).
What GHGs Must Be Reported?
Facilities that produce CaC2 must report the following emissions:
- Carbon dioxide (CO2) process emissions from each CaC2 process unit or furnace used to produce CaC2.
- CO2, methane (CH4), and nitrous oxide (N2O) emissions from each stationary combustion unit on site under 40 CFR Part 98, Subpart C (General Stationary Fuel Combustion Sources), found at 40 CFR 98.30 – 98.38.
If multiple Greenhouse Gas Reporting Program (GHGRP) source categories are co-located at a facility, the facility may also need to report greenhouse gas (GHG) emissions under a different subpart. Please refer to the relevant information sheet for a summary of the rule requirements for any other source categories located at the facility.
How Must GHG Emissions Be Calculated?
If a CaC2 process unit vents CO2 process emissions through the same stack as any combustion unit or process equipment that reports CO2 emissions using a continuous emissions monitoring system (CEMS) that complies with the Tier 4 Calculation Methodology in Subpart C, then the owner or operator must calculate and report under Subpart XX the combined stack emissions according to the Tier 4 Calculation Methodology specified in 40 CFR 98.33(a)(4) and all associated requirements for Tier 4 in Subpart C.
For other CaC2 process units, owners or operators can either:
- Operate and maintain a CEMS according to the Tier 4 Calculation Methodology specified in 40 CFR 98.33(a)(4) to measure combined process and combustion CO2 emissions and report these emissions under Subpart XX, or
- Calculate and report under Subpart XX the annual process CO2 emissions from the CaC2 process unit using the carbon (C) mass balance procedures specified below:
- For each CaC2 process unit, determine the annual mass of C in each C -containing input and output material for the CaC2 process unit and estimate annual process CO2 emissions from the CaC2 process unit using Equation 1 of XX. C-containing input materials include C electrodes and carbonaceous reducing agents. If a specific input or output material contributes less than 1% of the total C into or out of the process, do not include the material in Equation 1 of XX.
- Equation 1 of XX: 𝑬𝑪𝑶𝟐 = 44/12 × 2000/2205 × Σ𝒊1(𝑴𝒓𝒆𝒅𝒖𝒄𝒊𝒏𝒈 𝒂𝒈𝒆𝒏𝒕𝒊 × 𝑪𝒓𝒆𝒅𝒖𝒄𝒊𝒏𝒈 𝒂𝒈𝒆𝒏𝒕𝒊) + 44/12 × 2000/2205 × Σ𝒎𝟏 (𝑴𝒆𝒍𝒆𝒄𝒕𝒓𝒐𝒅𝒆𝒎 × 𝑪𝒆𝒍𝒆𝒄𝒕𝒓𝒐𝒅𝒆𝒎) − 44/12 × 2000/2205 × Σ𝒌𝟏 (𝑴𝒑𝒓𝒐𝒅𝒖𝒄𝒕 𝒐𝒖𝒕𝒈𝒐𝒊𝒏𝒈𝒌 × 𝑪𝒑𝒓𝒐𝒅𝒖𝒄𝒕 𝒐𝒖𝒕𝒈𝒐𝒊𝒏𝒈𝒌) − 44/12 × 2000/2205 × Σ𝒍𝟏 (𝑴𝒏𝒐𝒏−𝒑𝒓𝒐𝒅𝒖𝒄𝒕 𝒐𝒖𝒕𝒈𝒐𝒊𝒏𝒈𝒍 × 𝑪𝒏𝒐𝒏−𝒑𝒓𝒐𝒅𝒖𝒄𝒕 𝒐𝒖𝒕𝒈𝒐𝒊𝒏𝒈𝒍)
- 𝐸𝐶𝑂2 = Annual process CO2 emissions from an individual CaC2 process unit (metric tons).
- 44/12 = Ratio of molecular weights, CO2 to C.
- 2000/2205 = Conversion factor to convert tons to metric tons.
- 𝑀𝑟𝑒𝑑𝑢𝑐𝑖𝑛𝑔 𝑎𝑔𝑒𝑛𝑡𝑖 = Annual mass of reducing agent i fed, charged, or otherwise introduced into the CaC2 process unit (tons).
- 𝐶𝑟𝑒𝑑𝑢𝑐𝑖𝑛𝑔 𝑎𝑔𝑒𝑛𝑡𝑖 = C content in reducing agent i (% by weight, expressed as a decimal fraction).
- 𝑀𝑒𝑙𝑒𝑐𝑡𝑟𝑜𝑑𝑒𝑚 = Annual mass of C electrode m consumed in the CaC2 process unit (tons).
- 𝐶𝑒𝑙𝑒𝑐𝑡𝑟𝑜𝑑𝑒𝑚 = C content of the carbon electrode m (% by weight, expressed as a decimal fraction).
- 𝑀𝑝𝑟𝑜𝑑𝑢𝑐𝑡 𝑜𝑢𝑡𝑔𝑜𝑖𝑛𝑔𝑘 = Annual mass of alloy product k tapped from the CaC2 process unit (tons).
- 𝐶𝑝𝑟𝑜𝑑𝑢𝑐𝑡 𝑜𝑢𝑡𝑔𝑜𝑖𝑛𝑔𝑘 = C content in alloy product k (% by weight, expressed as a decimal fraction).
- 𝑀𝑛𝑜𝑛−𝑝𝑟𝑜𝑑𝑢𝑐𝑡 𝑜𝑢𝑡𝑔𝑜𝑖𝑛𝑔𝑙 = Annual mass of non-product outgoing material l removed from the CaC2 unit (tons).
- 𝐶𝑛𝑜𝑛−𝑝𝑟𝑜𝑑𝑢𝑐𝑡 𝑜𝑢𝑡𝑔𝑜𝑖𝑛𝑔𝑙 = C content in non-product outgoing material l (% by weight, expressed as a decimal fraction).
- Equation 1 of XX: 𝑬𝑪𝑶𝟐 = 44/12 × 2000/2205 × Σ𝒊1(𝑴𝒓𝒆𝒅𝒖𝒄𝒊𝒏𝒈 𝒂𝒈𝒆𝒏𝒕𝒊 × 𝑪𝒓𝒆𝒅𝒖𝒄𝒊𝒏𝒈 𝒂𝒈𝒆𝒏𝒕𝒊) + 44/12 × 2000/2205 × Σ𝒎𝟏 (𝑴𝒆𝒍𝒆𝒄𝒕𝒓𝒐𝒅𝒆𝒎 × 𝑪𝒆𝒍𝒆𝒄𝒕𝒓𝒐𝒅𝒆𝒎) − 44/12 × 2000/2205 × Σ𝒌𝟏 (𝑴𝒑𝒓𝒐𝒅𝒖𝒄𝒕 𝒐𝒖𝒕𝒈𝒐𝒊𝒏𝒈𝒌 × 𝑪𝒑𝒓𝒐𝒅𝒖𝒄𝒕 𝒐𝒖𝒕𝒈𝒐𝒊𝒏𝒈𝒌) − 44/12 × 2000/2205 × Σ𝒍𝟏 (𝑴𝒏𝒐𝒏−𝒑𝒓𝒐𝒅𝒖𝒄𝒕 𝒐𝒖𝒕𝒈𝒐𝒊𝒏𝒈𝒍 × 𝑪𝒏𝒐𝒏−𝒑𝒓𝒐𝒅𝒖𝒄𝒕 𝒐𝒖𝒕𝒈𝒐𝒊𝒏𝒈𝒍)
- Determine the combined annual process CO2 emissions from the CaC2 process units at the facility using Equation 2 of XX.
- Equation 2 of XX: 𝑪𝑶𝟐 = Σ𝒌𝟏 𝑬𝑪𝑶𝟐𝒌
- CO2 = Annual process CO2 emissions from CaC2 process units at a facility used to produce CaC2 (metric tons).
- 𝐸𝐶𝑂2𝑘 = Annual process CO2 emissions calculated from CaC2 process unit k calculated using Equation 1 of XX (metric tons).
- 𝑘 = Total number of CaC2 process units at facility.
- Determine the annual mass for each material used for the calculations of annual process CO2 emissions using Equation 1 of XX by summing the monthly mass for the material determined for each month of the calendar year. The monthly mass may be determined using plant instruments used for accounting purposes, including either direct measurement of the quantity of the material placed in the unit or by calculations using process operating information. For each material identified, determine the average C content of the material consumed, used, or produced in the calendar year using the methods specified in Equations 1 and 2 of XX above. If a specific process input or output contributes less than 1% of the total mass of C into or out of the process, do not determine the monthly mass or annual C content of that input or output. In addition, facilities must collect:
- Information provided by the material supplier; and
- At least three representative samples of the material inputs and outputs each year and analyze the C content of the material at least annually using the following American Society for Testing and Materials (ASTM) standard methods, as applicable:
- ASTM D5373-08 (see § 98.7), for analysis of carbonaceous reducing agents and C electrodes;
- ASTM C25-06 (see § 98.7) for analysis of materials such as limestone or dolomite.
- For each CaC2 process unit, determine the annual mass of C in each C -containing input and output material for the CaC2 process unit and estimate annual process CO2 emissions from the CaC2 process unit using Equation 1 of XX. C-containing input materials include C electrodes and carbonaceous reducing agents. If a specific input or output material contributes less than 1% of the total C into or out of the process, do not include the material in Equation 1 of XX.
A checklist for data that must be monitored is available here: Subpart XX Monitoring Checklist.
What Information Must Be Reported?
In addition to the information required by the General Provisions in Subpart A, found at 40 CFR 98.3(c), the CaC2 production facility must report the following under Subpart XX:
- Annual facility CaC2 production capacity (tons);
- The annual facility production of CaC2 (tons);
- Total number of CaC2 process units at facility used for production of CaC2;
- Annual facility consumption of petroleum coke (tons);
- Each end use of any CaC2 produced and sent off site;
- If the facility produces acetylene (C2H2) on site, provide the following information:
- The annual production of C2H2 at the facility (tons);
- The annual quantity of CaC2 used to produce C2H2 at the facility (tons); and o Each end use of any C2H2 produced on-site.
- If a CEMS is used to measure CO2 emissions, report under this subpart the information required by 40 CFR 98.36 for the Tier 4 Calculation Methodology, as well as the following information:
- Annual CO2 emissions (in metric tons) from each CEMS monitoring location measuring process emissions from the CaC2 process unit; and
- List the method used for the determination of C content for each input and output material included in the calculation of annual process CO2 emissions for each CaC2 process unit (i.e., supplier provided information, analyses of representative samples you collected).
A complete record of all measured parameters used in GHG emissions calculations is required. Whenever a quality-assured value of a required parameter is unavailable, a substitute data value for the missing parameter must be used in the calculations.
- If using the C mass balance procedure contained in Equations 1 and 2 of XX to determine CO2 emissions for a CaC2 process unit, 100% data availability is required for the C content of the input and output materials. Repeat the test for average C contents of inputs according to the procedures in 40 CFR 98.504(b) if data are missing.
- For missing records of the monthly mass of C-containing inputs and outputs, the substitute data value must be based on the best available estimate of the mass of the inputs and outputs from all available process data or data used for accounting purposes, such as purchase records.
Reporters must also document and keep records of the procedures used for all estimates using missing data procedures and report for each CaC2 production process unit how monthly mass of C-containing inputs and outputs with missing data were determined and the number of months the missing data procedures were used.
What Records Must Be Maintained?
Reporters are required to retain records that pertain to their annual GHGRP report for at least three years after the date the report is submitted. Please see the Subpart A Information Sheet and 40 CFR § 98.3(g) for general recordkeeping requirements. Specific recordkeeping requirements for Subpart XX are listed at 40 CFR § 98.507.
When and How Must Reports Be Submitted?
Reporters must submit their annual GHGRP reports for the previous calendar year to the EPA by March 31st, unless the 31st falls on a Saturday, Sunday, or federal holiday, in which case reports are due on the next business day. Annual reports must be submitted electronically using the electronic Greenhouse Gas Reporting Tool (e-GGRT), the GHGRP’s online reporting system.
Additional information on setting up user accounts, registering a facility, and submitting annual reports is available on the GHGRP Help webpage.
When Can a Facility Stop Reporting?
A facility may discontinue reporting under several scenarios, which are summarized in Subpart A (found at 40 CFR § 98.2(i)) and the Subpart A Information Sheet.
For More Information
For additional information on Subpart XX, please visit the Subpart XX webpage. For additional information on the GHGRP, please visit the GHGRP website, which includes additional information sheets, data previously reported to the GHGRP, training materials, and links to Frequently Asked Questions (FAQs). For questions that cannot be answered through the GHGRP website, please contact us at: [email protected].
This Information Sheet is provided solely for informational purposes. It does not replace the need to read and comply with the regulatory text contained in the rule. Rather, it is intended to help reporting facilities and suppliers understand key provisions of the GHGRP. It does not provide legal advice; have a legally binding effect; or expressly or implicitly create, expand, or limit any legal rights, obligations, responsibilities, expectations, or benefits with regard to any person or entity.